Sep 5, 2014

ByrneMech are happy to announce that we have started production in our new 15,000 sq feet facility.

Manufacturing capabilities have been increased with the addition of:

  • Laser Machine TRUMPF TCL 3030 ,  Capacity: 3 x 1.5M/ Power: 3200 W.
  • Bending Machine HFEMK2, 4 Meters, 8 axis Pressbrake,  Power: 170 tons.
  • A Paint Plant, features:

3 stages pretreatment Dip System with Dry Off Oven Overhead Conveyor System.

Capacity: 11000 Litres/ Dimensions: 4.50M x 1.6M x 2M Deep.

Powder Coating, Capacity: 4.80M x 1.70M (door opening) x 2M.

Equipment

Below is a summary of our facilities and capabilities:

Cutting
Equipment
  • Trumpf L2530 Laser (3kW Power)
  • Max Sheet Size (2500mm x 1250mm)
  • Trumpf TCL 3030 Laser (3.2kW)     Max Sheet Size (3000mm x 1500mm)
  • Aluminium (up to 8mm)
  • Stainless Steel (up to 12mm)
  • Mild Steel (up to 20mm)
  • Pre-punched sheets can be cut
  • using TRUMPF "cateye" technology.
Punching
Equipment
  • AMADA Vipros 358 king (x2), Hydraulic Punch Press,62 Station, 0.8 to 3mm processing
  • AMADA Em3510K Electric Punch Press with self loading/unloading capabilities.
  • AMADA Em3510K Electric Punch Press 30 ton 62 Station, 0.80 to 4mm processing.
Bending

Equipment
  • AMADA Promecam 125T 8-axis Press Brake (x4)
  • AMADA Astro Robotic Press Brake with self loading/unloading capabilities.
  • AMADA 170T 8 Axis PressBrake
Welding
Equipment
  • Robotic Welding
  • Mig
  • Tig
  • Co2
  • Spot Welding

 

 

Stud Insertion
Byrne Mech
Equipment
  • Pemsert automatic pem insertion machine (x2)
  • Haeger manual Pem insertion machine (x2)
Finishing

Byrne Mech

Equipment
  • Polishing, Linishing and deburring Equipment

  • Remal Thorid Paint Plant:
    • 5 stage, iron-phosphate pre-treatment - 800 salt spray hours
    • Powder recovery & filtering systems

 

  • Drying & Curing systems

 

  • Screen Printing Facilities.

 

  • Electrical & Mechanical Sub-Assenbly with product specific lines.

 

  • Clear chromate and passivate finish capability in-house.

 

  • 2nd Paint Plant:
    • 3 stage Pretreatment
    • Powder coating & Stoving Oven :4,80M x 1.70M x 2M